Process of Drilling Mud Zero Discharge Treatment

Process of of drilling mud zero discharge treatment :

1.Collection Unit. Through the solid control equipment, drilling waste mud enter into the screw conveyor, while adding water for dilution and mixing. Then through screw conveyor, the mud enter into the sand and gravel separation & washing and stirring device, after stirring, washing and spiral separation, a large number of inorganic particles, small rocks, cuttings can be separated from the drilling mud, which reduced the influences of type of material on the follow-up treatment. So that the abandoned mud can maintain the good liquidity. After the separation, the mud lifting into the slurry storage tank by the mud pump, while adding treatment chemicals, after stirring and mixing reaction, the mud lifting into the second processing unit the pump.

2.Solid-liquid separation unit. In order to reduce the moisture content and the pollutants of the mud cake, it is indispensable to add the treatment chemicals and the multiple stirring and washing. After the pharmaceutical treatment and repeated mixing and washing, the contaminants contained in the mud are washed into the water. If there is petroleum pollutant, it needs to be treated by the oil removal device first, and then the oil is recovered. The de-oiling mud is sent to the centrifugal extension by the pump for mud and water separation, and the solid matter in the mud can be discharged after the separation. The separated water enters the collection tank and then pumped by the pump to the third treatment unit.

Drilling Mud Zero Discharge Treatment
Drilling Mud Zero Discharge Treatment

3.Wastewater treatment unit. After centrifugation, the content of suspended solids in the water is relatively high. Through the flotation and filtration system, the suspended solids contained in the water are removed, reducing the organic content in the waste water and then enter the reverse osmosis system for concentration. Reverse osmosis out of the standard wastewater into the reuse water tank, pump back to use for the production. A small amount of concentrated liquid can also be treated by evaporation crystallization, salt can be sold to salt chemical manufacturers, turning waste into treasure.

The above is the whole drilling Mud Zero Discharge TreatmentProcess.

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High Efficiency Agitator Tank

High Efficiency agitator tank is KOSUN mud agitator and mud tank.

High efficiency mud agitatorKOSUN mud agitator is part of the drilling fluids solids control equipment, which is mainly used to agitate and mix the drilling mud to prevent solids particles from depositing in the circulating tank and to stabilize the performance of drilling fluids. It is composed of explosion-proof motor, speed reducer, motor base and blade. The motor and speed reducer, speed reducer and impeller shaft are connected by steel coupling. The impeller is welded with four blades.

mud agitator
mud agitator

Mud Agitator Features & Benefits: 1. Helical-bevel gearbox. 2. Explosion-proof electric motor. 3. Able to process 20 ppg drilling fluids. 4. Power available ranging from 2.2 to 22KW. 5. Compact, quiet, smooth and easy to maintain.

High efficiency mud tank: As a mud carrier, mud tank is an indispensable part in mud circulation system, and it can complete weighting, mixing, solid-liquid separating, degassing and other processes. Mud tank carries the mud circulating between well head and mud pump. The solid phase in mud are separated stage by stage through relevant solids control equipment on mud tanks and then the drilling fluids is concocted in the mixing and weighting system to meet drilling requirements.

mud tank
mud tank

KOSUN Mud Tank is often rectangle with its base constructed by H-shape steel as the main frame and other building materials, made to be skid mounted after satisfying the strength requirement.

Mud Tank adopts centralized electric control; heating and heat preservation system applied for tank body in polar regions. When used in drilling blocks, KOSUN Mud Tank has the following advantages: ensuring no mud loss, reducing environmental pollution, lowering labor intensity and satisfying drilling requirements timely through mud mixing. KOSUN can also design and manufacture mud tanks according to customers’ specific requirements. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

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Stage of Solids Control Equipment in Drilling Purification System

Stage of Solids Control Equipment:

Solids Control Equipment
Solids Control Equipment

Stage 1: Shale Shaker

The shale shaker is the first stage of solids control equipment in drilling purification system. It can remove cuttings above 75 μm brought from the drilling well to leave the liquid with smaller particles into the tanks below, which will flow into next grade solids control equipment for further treatment.

Stage 2: Desander

KOSUN DS Series Desander is used as the 2nd stage of solids control for drilling fluids, which makes separations between 45 and 75 μm.

Desander Features & Benefits: 1. Polyurethane ( PU ) material or high-chromium cast iron to make desander cones for longer lifespan. 2. Clamp type for easy maintenance. 3. Compact design with small footprint. 4. Flexible options for 1, 2 or 3 pieces of 10″ or 12″ cones for different capacities. 5. Flexible fast connection are available for user assembly.

Stage 3: Desilter

KOSUN DL Series Desilter is used as the 3rd stage of solids control for drilling mud, which makes separations between 15 and 45 μm.

Desilter Features & Benefits: 1. 100% Polyurethane ( PU ) material to make desilter cones for longer lifespan 2. Clamp type for easy maintenance 3. Compact design with small footprint. 4. Flexible options for 8, 10, 12, 16 or 20 pieces of 4″ or 5″ cones for different capacities. 5. Flexible fast connection is available for user assembly.

Stage 4: Decanter Centrifuge

KOSUN DC Series Decanter Centrifuge is used to separate suspended solids ≥2μm in diameter and treat the drilling mud and fluids. It is especially effective when used in oilfield service industry, industrial service industry and especially in environmentally sensitive areas. This type of centrifuge is high in recovery rate, effective in solids control and remarkable in the reduction of cost spent on drilling mud resupplying and management. It is a very sophisticated dynamic balancing machine, able to operate stably with the whirling speed ranging from 0 to 3900 and generate centrifugal force of 3000G. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

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How Much does a Mud Tank cost?

How Much does a Mud Tank cost? Different manufacturers offer different price. KOSUN can design and manufacture mud tanks according to customers’ specific requirements. So the mud tank cost is related to your request.

mud tank
mud tank

KOSUN Mud Tank has the following advantages: ensuring no mud loss, reducing environmental pollution, lowering labor intensity and satisfying drilling requirements timely through mud mixing.

Mud tank oil drilling fluid solid control system mainly includes FG and ZG oil drilling mud tank, mud tank circulation system is divided into square tank and cone tank according to the shape of the bottom of the tank.

The supporting equipment of Mud tank are generally: drilling fluid shaker, vacuum degassing, desander, desilter, sand descaling machine, liquid-gas separator, blender, sand pump, shear pump, centrifugal Machine, electronic ignition device, mixing funnel, jet mixing device, mud gun and so on.

Mud tanks are the base of solids control equipment. The body of the tank is made of welding the steel plate and section, using the flat cone-shape structure or the corrugated structure. The mud tank surface and the passage are made of the slipping resistant steel plate and linearity netted steel plate.The mud tanks are made of the side steel pipe, all of the structure can be folded without barrier and pegged reliably.

The surface of tank is equipped with water pipeline for cleaning the surface and equipment on the mud tank, it uses soaked zinc processing for the netted steel plate. The ladder is made of the channel steel to take responsibility the body, the foot board is made of the linearity netted steel plate. The two-sided guard rail are installed the safe suspension hook. The mud tank is designed the standard shanty to prevent the sand and the rain. The pipeline is installed in the tank to preserve the warm air heat.

If you need more information about the mud tank cost, please email us!(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

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Top Decanter Centrifuge Manufacturers

Who is the world top decanter centrifuge manufacturers. KOSUN provides a detailed list of decanter centrifuge companies. Find decanter centrifuge manufacturers that can design, engineer, and manufacture decanter centrifuges to your specifications. Peruse our website to review and discover top decanter centrifuge manufacturers with roll over ads and complete product descriptions.

-KOSUN

View Company Profile: Kosun is a manufacturer for drilling waste management equipments, solids control equipments and oil sludge treatment system in China. Kosun manufacture the top technology of decanter centrifuge, Hi G dryer shaker, and vertical cuttings dryer.

decanter centrifuge manufacturers
decanter centrifuge manufacturers

-SwecoFlorence, KY800-807-9326

View Company Profile:With over sixty years of experience, Sweco has established itself as leader in the manufacture of quality centrifuges, laboratory centrifuges, centrifugal separators, and more. When you work with Sweco expect quality products, innovative solutions, and experience. Call today!

-Er iezErie, PA800-345-4946

View Company Profile: centrifuge technology comes with superior components that allow for ultimate operation. All of the products dhere to extensive testing to ensure their functionality and durability.

-osedale Products, Inc.Ann Arbor, MI734-665-8201

View Company Profile:osedale Products specializes in centrifuge equipment, centrifugal separators and centrifugal separation systems. For over 25 years, Rosedale Products has had a reputation for producing high-quality centrifuges and the goal of offering solutions to meet the increasing demands of the industry.

-AKOSFresno, CA800-344-7205

View Company Profile: AKOS is a manufacturer of centrifugal action separators for solids-from-liquids filtration. Cooking oil filtration, sand- and silt-free water through filtration are some of the applications for which our centrifugal action separators are used. We are a division of Claude Laval Corporation.

Whether you are looking for manufacturers of decanter centrifuge designs, industrial decanter centrifuges, or motor decanter centrifuges of every type, Kosun Premier source for you.(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

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Sophisticated Horizontal Decanter Centrifuge Manufacturer

Among the drilling industry,drilling fluids and mud are a considerable potential hazard to the sensitive ecosystem when contaminated. Horizontal decanter centrifuge is used to treat contaminated fluids and mud for purified and unpolluted water to be discharged into the environment. KOSUN is a sophisticated horizontal decanter centrifuge manufacturer to make this proper sustainable progress possible.

horizontal decanter centrifuge
horizontal decanter centrifuge

KOSUN horizontal decanter centrifuge is commonly used for oilfield and gas well operations providing efficient solids control while significantly reducing the operator’s total mud cost and minimizing waste disposal volumes.

KOSUN horizontal decanter centrifuge family is now with DC , D and I series in it ,and they can meet with different requirements of mud treatment under various drilling conditions, that can do sedimentation and searation for particles more than 2μm. After treatment, the mud can achieve ideal property, resulting in better recycling, high efficiency, saving and environment protection.

Decanter Centrifuge
Decanter Centrifuge

For most people, service is a matter of being available when problems occur. However, we KOSUN, see it as a matter of being proactive. Investment in, for instance, scheduled inspections and maintenance will help you protect your business from unexpected risks. KOSUN offer a comprehensive insurance package of local service. Details can be obtained through your local KOSUN representative.

The patented KOSUN D™ Decanter Centrifuge gives many real advantages over existing DC™ Decanter Centrifuge. Continuous research and development combined with customer feedback ensure KOSUN are setting the industry standard that others try and follow.

From use in solids control and drilling waste management all over the world to recycling drilling fluids in a variety of applications, KOSUN decanter centrifuges are in action.

KOSUN can provide solid-liquid separation technology to your drilling mud application, enabling reuse of the material and more efficient and cost-effective disposal. Ruggedly built horizontal decanter centrifuge units are designed for HGS and LGS removal in solids control system and liquid treatment. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

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Decanter centrifuges-the preferred equipment for foreign sludge treatment

Industry experts pointed out that with the massive construction of large-scale municipal sewage treatment plants in our country, decanter centrifuges are increasingly used in the municipal sludge dewatering field, leading to some foreign brands one after another pouring into the Chinese market. Some domestic manufacturers also use cheaper Price into the market.

Decanter Centrifuges
Decanter Centrifuges

Although imported decanter centrifuge price is 2 to 3 times than the domestic price, the imported decanter centrifuge still occupy a larger market share. In the area of ​​sludge dewatering in industrial and municipal wastewater treatment, especially in some newly-built municipal sewage treatment plants, almost all of them are used the imported decanter centrifuges.

Undeniably, the centrifuge industry first developed in foreign countries, the early core technologies are also in foreign countries, decanter centrifuge has also become the preferred foreign sewage sludge treatment equipment. Despite its late start, our country has also experienced more than 20 years of hard work. Through cooperation with foreign countries and its own research and design, the domestic centrifuge technology has been almost mature, and began to compete with foreign countries in high-end decanter centrifuges .

Decanter Centrifuge
Decanter Centrifuge

Therefore, the decanter centrifuge in the field of urgent need to break the dependence on imports, learning more advanced foreign technology, innovation, research and development for China’s pharmaceutical industry needs decanter centrifuge, centrifuge equipment to slowly withdraw from the Chinese market To achieve self-sufficiency.

Mr. Fang Bochun, general manager of Jiangsu Environmental Protection Equipment Co., Ltd., said: “In the next five years, the centrifuge industry will usher in tremendous changes. Enterprises should step up research and development capabilities and put new centrifuge design concepts into production as early as possible. Many new centrifuges to market, so as to truly solve the separation requirements of large enterprises and provide effective solutions to enhance the international image of China’s centrifuge field. “(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

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Saving and environment protection decanter centrifuge

KOSUN DC Series Saving and environment protection  Decanter Centrifuge is used to separate suspended solids ≥2μm in diameter and treat the drilling mud and fluids. It is especially effective when used in oilfield service industry, industrial service industry and especially in environmentally sensitive areas. This type of centrifuge is high in recovery rate, effective in solids control and remarkable in the reduction of cost spent on drilling mud resupplying and management. It is a very sophisticated dynamic balancing machine, able to operate stably with the whirling speed ranging from 0 to 3900 and generate centrifugal force of 3000G.

Decanter Centrifuge
Decanter Centrifuge

Features and Benefits of KOSUN Decanter Centrifuge:

  1. Innovative design includes longer bowl, allowing drilling fluids to thread through more slowly, thus resulting in drier solids and finer separation point;
  2. Big bowl offers big volume. It also generates high-G force;
  3. Stainless steel bowl, scroll, compartment are available and covered with corrosion-proof coating so as to have longer lifespan;
  4. Tungsten carbide scroll points with wide spacing flights at tapered end create a finer layer of conveyed solids for consistent, uniform separation and maximum solids control efficiency.
  5. German FAG or Swedish SKF brand bearings are available;
  6. Electrical Components complies with SIEMENS/Schneider ATEX or IEC Ex.
  7. Screw pump and submersible slurry pump are provided to meet liquid feeding requirements of centrifuge of various customers

KOSUN Decanter Centrifuge can meet with different requirements of mud treatment under various drilling conditions, that can do sedimentation and separation for particles more than 2 μm. After treatment, the mud can achieve ideal viscosity and proportion, resulting in better recycling, high efficiency, saving and environment protection.

decanter centrifuge manufacturer
decanter centrifuge manufacturer

Decanter Centrifuge Manufacturer: KOSUN is a manufacturer for drilling waste management equipments, solids control equipments and oil sludge treatment system in China. Kosun manufacture the top technology of decanter centrifuge, Hi G dryer shaker, and vertical cuttings dryer.(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Centrifuge for Oily Sludge Separation

KOSUN decanter centrifuges of common models are applied to oil drilling solids control system and drilling waste management. In addition, KOSUN centrifuges of other models can also be widely used in the many industries. Centrifuge for Oily Sludge Separation can do sedimentation and separation for particles more than 2 μm.

Centrifuge for Oily Sludge Separation
Centrifuge for Oily Sludge Separation

Features and Benefits of KSOUN Centrifuge for Oily Sludge Separation:

  1. Innovative design includes longer bowl, allowing drilling fluids to thread through more slowly, thus resulting in drier solids and finer separation point;
  2. Big bowl offers big volume. It also generates high-G force;
  3. Stainless steel bowl, scroll, compartment are available and covered with corrosion-proof coating so as to have longer lifespan;
  4. Tungsten carbide scroll points with wide spacing flights at tapered end create a finer layer of conveyed solids for consistent, uniform separation and maximum solids control efficiency.
  5. German FAG or Swedish SKF brand bearings are available;
  6. Electrical Components complies with SIEMENS/Schneider ATEX or IEC Ex.
  7. Screw pump and submersible slurry pump are provided to meet liquid feeding requirements of centrifuge of various customers.
Decanter Centrifuge
Decanter Centrifuge

Different areas and different clients has different oily sludge and final requirements for the oily sludge separation & treatment, following questions are needed to be clear for us to provide the best proposal for your oily sludge treatment solutions.

-What is the origin and geographic location of the waste sludge (drilling, refinery, other)?

-What is the makeup of the oil sludge (percentage of oil, water and solids)?

-What volume of oil sludge is to be treated?

-How long you need to complete the treatment of the oil sludge?

-What is the challenge or problem of the current situation?

-What is the target to achieve for the final oil, water and solids?

-What process / equipment is being used on location at present for the oil sludge treatment? How is the performance now?

-What’s your budget for the oil sludge treatment plant?

Knowning above queations,we can supply you suitable Centrifuge for Oily Sludge Separation! Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

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KOSUN river dredging system help to solve Shandong River siltation

Recently, a company in Yantai, Shandong selected KOSUN BRRD450-40C river dredging system to treat their river dredging. After one month product,KOSUN Black Rhino BRRD450-40C river dredging system has been completed by the end of October, and now they has been sent to Shandong River dredging project site.

river dredging system
river dredging system

At present, China’s River siltation is rather serious, and the Chinese government has paid more attention to river dredging. Level governments have also increased their input into the river dredging.

In the field of river silt cleaning and sludge dewatering, KOSUN has designed & developed a new type of BRRD series river dredging system including a vibration screening module and a centrifugal separation module. The capability of the river dredging system can reach 200-600 cubic meters per hour.

centrifugal separation
centrifugal separation

KOSUN BRRD series river dredging system can effectively separate the coarse, medium and fine sand in the river silt, to achieve the effect of dredging treatment. And the treated gravel and water can be recycled. KOSUN river dredging system not only can save river dredging construction costs for customers, but also can improve the efficiency of the project. It is the best solution for river dredging treatment project.

The main purpose of KOSUN BRRD river dredging system is to clean up silt and sand solid waste materials, return the clean water to rivers, and reduce pressure on the progress of subsequent projects so as to achieve environmental protection. KOSUN can design different capacity river dredging system according to customer requirements.

Key words: river dredging system, river dredging treatment

(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

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