Drilling Decanter Centrifuge Advantage and Disadvantage

Drilling Decanter Centrifuge

Drilling Decanter Centrifuge is a device used in separating suspension of solids for drilling purpose. It has been designed for Oilfields and Industrial purposes that are seeking an environment friendly solution. Its speed ranges from 0n to 3900 RPM, generating centrifugal forces reach up to 3000G.

drilling decanter centrifuge
drilling decanter centrifuge

The main advantages of Drilling Decanter Centrifuge are;
1- It has a continuous dewatering in an enclosed unit, which reduces factory nuisances and cost of deodorizing premises.
2- The machines are cleaned automatically.
3- All mechanical safety mechanisms constitute part of the standard main equipment.
4- It is highly suitable for all sludge types, even the most difficult ones.
5- It is highly automatic and self-dependent machine with easy maintenance.
6- It has a very wide application range. The decanter centrifuge can conduct an effective separation as good as filtering centrifuge and can finish the separation despite failed filtering centrifuge.
7-Drilling Decanter Centrifuge can also be used for liquid clarification. It helps separation of lighter solids from heavier liquids.
8-It is usable in both high and low temperatures.
9-   It has a Great Adaptability. It is capable of producing force even greater than the gravity, precisely 14,000 times greater than the gravity.
10- It grades the particles based on the size.
The disadvantages of drilling decanter centrifuges are;
1- It is an expensive and time-consuming process.
2- It has a complex structure, which is not easy to operate by a nonprofessional.
3- Sediment washing has not been very effective through this device.
4- Foaming of liquids may occur occasionally.
5- It is mechanically complex and tedious process.
6- The downtime for cleaning lowers the efficiency of Decanters.
7-Sometimes, the solids can build up inside the Decanters and cause a lower efficiency.
8- The Prescreening may be necessary to weed out particles too large to fit through the nozzles.

Decanter Centrifuge manufacturers – Kosun  with more than 20 years experience in solid control system. Welcome to contact us.

Drilling Decanter Centrifuge Meaning Introduction

Drilling Decanter Centrifuge

Drilling decanter centrifuge is equipment used to separate solids and fluid from a mixture using centrifugal force. Centrifugal force is a force, arising from the body’s inertia.

Drilling Decanter centrifuge technique replaces the conventional method of settling down the solids in the process of water treatment and likes. The technique makes the process faster and improves the quality of the output at the same time.

drilling decanter centrifuge
drilling decanter centrifuge

If understood in the context of drilling industry, the solid control system to treat the drilling waste , decanter centrifuge is applied.

The drilling waste largely consists of drill cuttings and drilling fluids that are commonly called as drilling mud. Drilling cuttings are nothing but the rock shavings acquired during the borehole drilling process and the drilling mud is a mixture of chemicals that aids the drilling process by keeping the drilling bit cool and lubricated during the process of drilling.

Other than petrochemical industry the Decanter centrifuge has its application in number of other industries as well, e.g. food processing,  waste water treatment, fish processing, chemical, mineral processing, organic chemicals, polymer and inorganic chemical industry to name a few.

Due to its wide popularity across different industries, a decanter centrifuge is available in various types and variety of designs.  A few notable ones being – vertical orientation, horizontal orientation and conveyer or scroll type. Operators will be using their discretion to choose the appropriate type and design as per the application need, as that remains customizable.

The performance of same design and type of decanter centrifuge may also differ in two industries, as the performance will largely depend upon number of external factors, chief among them will be the type of the waste material they will be treating with. As the guiding principle of a centrifuge is the separation of fluid by buoyancy of the material it works on to separate.

Economic Configuration Decanter Centrifuge Advantage and Disadvantage

Economic Configuration Decanter Centrifuge

Economic Configuration Decanter Centrifuge is the last phase equipment in solid control system of any industry. It is widely popular industrial equipment. It is used to separate a mixture of solids and fluid of different densities in an efficient manner.

Economic Configuration Decanter Centrifuge
Economic Configuration Decanter Centrifuge

Economic Configuration Decanter Centrifuge has its set of advantages and disadvantages as well. Let us first look at them:
Advantages:
1.    The first and foremost advantage of a decanter centrifuge is that it is highly customizable based on the need of the end user. The dimensions of components and the angle at which they will be fitted, all could be customized.
2.    Decanter centrifuge is aesthetically superior and is designed in a way to have little or no odor problems.
3.    This equipment is easy to install and operate, and does not require huge area to be installed like other competitive technical equipments.
4.    Though sleeker in size, the equipment performs at an optimum capacity than it appears to have. That ensures lesser units need to be deployed and enhances the economy of operations.
5.    The equipment is not only easy to operate but also a lot easier to optimize to meet the desired result.
6.    Horizontal decanter centrifuge greatly reduces the labor costs as it does not demand much maintenance and largely automated so reduces the number of manual operators.
7.    In comparison to traditional methods and even other competitive technique, decanter centrifuge performance is very good.
Disadvantages:
1.    A decanter centrifuge is not as effective in filtering biological solids at micro level, such as cells and viruses.
2.    The equipment generates high vibration and very noisy when in operation
3.    It consumes high energy as it used very high g-force.
4.    The overall capital cost for decanter centrifuge is on a higher side. The individual price for the equipment, plus preparing the site with hard surfacing and abrasion prevention, to reduce the wear cost for the equipment.

Decanter Centrifuges Suppliers – Kosun Manufacturer

Decanter Centrifuges

Decanter centrifuges can perform well for a longer period if timely operation and maintenance of the device is carried out. The decanter centrifuge is a vital machine utilized in major industries like the oil, food, waste-water treatment and chemical industry. Hence the engineer has to have a good knowledge about the handling and maintenance of the machine.

decanter centrifuges,decanter centrifuges suppliers
decanter centrifuges,decanter centrifuges suppliers

Decanter centrifuges operation are as follows:
•    Prior to starting the machine the safety protective guards should be installed. When the machine is running, don’t open the guards.
•    Don’t touch the rotating parts or moving parts when the decanter centrifuge is in operation.
•    Stopping the machine during its operation is also forbidden.
•    Only in case of any unusual noise or vibration, the decanter centrifuges should be stopped and troubleshoot.
•    The rotating speed of the decanter centrifuge is mentioned in the instructions. Running the same more than the given active speed is forbidden.
•    The device should be plugged or unplugged only when the power is cut-off.

The maintenance of the decanter centrifuges are as follows:
•    For maintaining the decanter centrifuge for a long time the machine should not be stopped or adjusted when the power is on and the bowl is still rotating. It should be done only on stopping of it completely.
•    To open the cover of the collecting box, it should be opened suitably so that the cover should not close suddenly which can injure the operator.
•    The decanter centrifuges operators are required to read user manual and other related data, should have working knowledge and the requirement of operations of the machine. The operator should adhere strictly to the handling instruction of the machine.
•    Maintenance as the schedules can decreases the downtime thereby increases the production capacity.

Decanter Centrifuge Suppliers

Decanter Centrifuge Suppliers – Kosun manufacture with more than 20 years experience with API, IADC, ISO and CE certificated in solid control system.

Decanter Centrifuges are produced and supplided by decanter centrifuge manufacturers .

Decanter Centrifuge Suppliers – as the leading enterprise of solid drilling waste management and drilling waste management industry in China, Kosun is highly appraised by local customers with high quality products and excellent service. Kosun will continue to provide customers with better goods and services.

Economic Configuration Decanter Centrifuge by Kosun

Economic Configuration Decanter Centrifuge

Economic configuration decanter centrifuge can perform well for a longer period if timely operation and maintenance of the device is carried out.

Economic configuration decanter centrifuge is a vital machine utilized in major industries like the oil, food, waste-water treatment and chemical industry. Hence the engineer has to have a good knowledge about the handling and maintenance of the machine.

Economic Configuration Decanter Centrifuge
Economic Configuration Decanter Centrifuge

The operation of the Economic Configuration decanter centrifuge is as follows:
•    Prior to starting the machine the safety protective guards should be installed. When the machine is running, don’t open the guards.
•    Don’t touch the rotating parts or moving parts when the decanter centrifuge is in operation.
•    Stopping the machine during its operation is also forbidden.
•    Only in case of any unusual noise or vibration, the decanter centrifuge should be stopped and troubleshoot.
•    The rotating speed of the decanter centrifuge is mentioned in the instructions. Running the same more than the given active speed is forbidden.
•    The device should be plugged or unplugged only when the power is cut-off.

The maintenance of the decanter centrifuge is as follows:
•    For maintaining the decanter centrifuge for a long time the machine should not be stopped or adjusted when the power is on and the bowl is still rotating. It should be done only on stopping of it completely.

•    To open the cover of the collecting box, it should be opened suitably so that the cover should not close suddenly which can injure the operator.
•    The decanter centrifuge operators are required to read user manual and other related data, should have working knowledge and the requirement of operations of the machine. The operator should adhere strictly to the handling instruction of the machine.
•    Maintenance as the schedules can decreases the downtime thereby increases the production capacity.