Decanter centrifuge manufacturers and suppliers

December 29, 2021December 29, 2021

Decanter centrifuge is a commonly used drilling mud processing equipment

Decanter centrifuge is a commonly used drilling mud processing equipment. The decanter centrifuge has the advantages of good separation performance, strong adaptability, continuous automatic operation, small exercise intensity, small footprint, and low maintenance cost, so it has won the recognition of customers.

Decanter centrifuges are more suitable for the harsh on-site working conditions of oil field drilling. The centrifuge uses the principle of centrifugal sedimentation to separate the drilling suspension. The suspension enters the drum from the feed pipe through the liquid outlet hole in the screw pusher, and the solid particles are pushed to the inner wall of the drum under the action of centrifugal force and pushed by the screw. The blades on the feeder are pushed to the slag discharge port at the small end of the drum, and the liquid phase overflows through the overflow hole at the large end of the drum. Such continuous circulation, in order to achieve the purpose of continuous separation. Centrifuge is used in the drilling mud treatment process to work reliably and have a long life.

The screw propeller, the key component of the centrifuge, is made of thick steel plate. The thickness of the wear-resistant layer on the surface is twice as thick as before, and the surface is sprayed with tungsten carbide. Ensure the ultra-long life of the centrifuge. The main bearing adopts imported high-quality bearings, and the differential adopts high-precision hardened gear transmission. The use of a decanter centrifuge to process drilling mud is based on the characteristics of petroleum drilling fluids. Special equipment for solid-liquid separation is designed to complete various processes such as feeding, centrifugal sedimentation, and unloading at full speed. It is mainly used to recover barite , To remove fine solids, reduce the solid content of the drilling fluid, control the density and viscosity of the drilling fluid, ensure the performance of the drilling fluid, and play an important role in rapid drilling.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

December 22, 2021December 22, 2021

Five schemes for remediation of oilfield soil pollution

The sources of oilfield soil pollution are mainly from the invasion of drilling mud during oil and gas exploration, extraction, transportation and storage. If the contaminated drilling mud cannot be disposed of in a timely, reasonable and effective manner, serious pollution of the soil around the oil field will occur. As the main source of pollution, drilling mud contains pollutants such as petroleum, heavy metals, organic chemicals, chloride ions and other pollutants that enter the soil without treatment, which will not only cause great harm to the soil, but also to the environment. The content of trace harmful elements in the soil exceeds the background value, and the content is too high due to excessive deposition, so it is called “soil heavy gold pollution”. Five schemes for remediation of oilfield soil pollution:

1) Oil sludge thermal desorption method oilfield soil pollution remediation plan:

The sludge thermal desorption method to remediate oilfield soil pollution is based on an integrated solution of solid-liquid separation. Through sorting equipment, the stones, weeds, tree roots and other sundries in the contaminated soil are separated; the proportions of oil and water are different. Physical properties: water, oil, and mud sand are fully stratified through water temperature and chemical stirring. The oil floats on the top layer according to the specific gravity. The water layer is in the middle, and the mud sand settles at the bottom layer. Finally, it passes through three-phase separation equipment or oil-water separation equipment. And mud-water separation equipment to achieve the purpose of three-phase separation of water, oil and mud.

2) Bio-method oilfield soil pollution remediation plan:

Bio-method oilfield soil pollution remediation program: Bioremediation is a method that uses biological growth and metabolism to degrade and transform organic matter. It has the characteristics of safety, reliability, and low repair costs. This soil pollution remediation plan includes: key processes, remediation preparations, supporting equipment and other core technologies.

3) Physical method of oilfield soil pollution remediation plan:

The physical method of oilfield soil pollution remediation program refers to pollution control technologies such as the soil method, incineration method, physical separation method, solution leaching method, solidification stabilization method, thermal desorption method and electrodynamic method based on physical methods.

4) United Technologies Oilfield Soil Pollution Remediation Plan:

The composition characteristics of oil and secondary metabolism determine the difficulty and complexity of oilfield soil pollution remediation. Therefore, a single technology cannot solve the pollution problem well, and it is necessary to consider the combined use of various treatment technologies.

5) Remediation plan for soil pollution of oilfield by leaching method:

The leaching method for remediation of oilfield soil pollution is an in-situ remediation method, which is very similar and close to the technical principles of “water flooding” and “polymer flooding”. The water from the injection well flows into the soil contaminated area of the oilfield, so that the oil contaminants in the oilfield soil are flushed into the area that can be pumped out by the groundwater well under the accumulation and driving of the water. The extracted petroleum-contaminated groundwater and flushing water are treated by surface facilities, and the rinsing water is recycled and reused. After the treated wastewater meets environmental protection requirements, it is discharged. When choosing an oilfield soil pollution remediation plan, different soil pollution remediation plans should also be selected for the oilfield soil contaminated by light oil and heavy oil.

November 27, 2021November 27, 2021

Treatment Effect of KOSUN Oily Sludge Treatment Solution

For the floor sludge, KOSUN adopts the front-end room temperature water washing process for reduction treatment, and the back-end pyrolysis carbonization harmless treatment process. Equipment optimization has been carried out for the process of furnace wall glueing, flue gas treatment, and non-condensable gas reuse.

Using KOSUN’s oily sludge treatment and recycling technology, the results after oily sludge treatment:

1. The oil content of the residue is less than 0.3%, which meets the national soil use standard, and meets the local standard of Shaanxi Province “Control Limits on the Disposal and Utilization of Oily Sludge” (DB61/T 1025-2016), and bricks are made to achieve comprehensive utilization;

2. The water is treated by indigenous microorganisms, and multi-stage filtration reaches the standards for reuse, brick making and irrigation;

3. The exhaust gas is treated by bag dust removal and spray tower treatment to reach the second level of the “Comprehensive Emission Standard of Air Pollutants” (GB16297-1996);

4. Collect VOCs in the whole process and conduct reasonable treatment; truly realize the harmless disposal and resource utilization of oil sludge.

The complete set of Oily Sludge Treatment equipment has the following advantages:

1. Through the front-end normal temperature water washing process, the crude oil recovery rate is above 95%;

2. Strong applicability to raw materials, and can directly process tons of bags, gloves, color striped cloth and other sundries;

3. There is no coking in the pyrolysis process, and the unique segmented heating technology makes the material heated evenly and the heat conduction efficiency is high;

4. The produced non-condensable gas can be used as fuel for the combustion engine, which saves fuel costs and achieves flue gas emission standards;

5. The treatment standard can reach the “Control Standards for Pollutants in Agricultural Sludge” (GB4284-2018) Grade B below 3‰.

October 27, 2021October 27, 2021

Drilling rig solids control system equipment of Sichuan CBM Drilling

Sichuan Province is an area rich in natural gas resources. In addition to conventional natural gas, Sichuan also has a huge amount of unconventional natural gas resources. As a kind of unconventional natural gas, coal-bed methane is stored in coal seams with methane as the main component. In terms of coal-bed methane, although Sichuan has abundant coal-bed methane resources, large-scale development in recent years is still in its infancy.

The choice of CBM well type and drilling technology depends on geological conditions such as the buried depth, thickness, mechanical strength, pressure, type of formation combination, and wellbore stability of the coal reservoir. Sichuan CBM Drilling Company’s drilling rig solids control system equipment generally includes: mud shale shaker, cyclone desander, cyclone desander, mud desander and desander integrated machine, centrifuge, sand pump, shear pump, submerged slag Mud pump, mud agitator, jet mixing device, mixing tank, etc.

The scientific and reasonable drilling rig solids control system can effectively control the solid particles in the mud and ensure that the solid particles in the mud are controlled in

within 5μm～15μm, the mud parameter ratio can be carried out, the mud quality is obviously improved, the drilling speed can be increased, and the service life of the mud pump and the drilling rig can be effectively improved.

September 29, 2021September 29, 2021

Application of Mud Separation Equipment for Building Piling

Construction Piling Mud Separation Equipment is suitable for pile foundation engineering (including rotary drilling, percussion drilling, etc.) using mud wall protection and circulating drilling technology, anti-seepage wall engineering (ground wall, double-wheel milling), and mud-water balance shield construction Mud purification and recovery of muddy water pipe jacking construction. Which can greatly improve the reuse rate of waste mud, avoid the random discharge of mud, help customers reduce construction costs, and be civilized and environmentally friendly.

Construction Piling Mud Separation Equipment can create the following advantages:

1. Adequate purification of the mud is conducive to controlling the performance index of the mud, reducing the sticking accident and improving the quality of hole making. The effective separation of soil ballast is conducive to improving the efficiency of hole making.

2. Realize mud recycling and save slurry-making materials. Significantly reduce waste pulp outbound costs and pulp making costs.

Mud Separation Equipment for building piling is mainly suitable for the recovery of mud essence in the construction of geology, hydropower, urban construction, bridge pile foundations, etc. and mud balance shield construction, which can reduce construction costs, improve hole formation efficiency, and reduce mud discharge. And sticking accidents are one of the necessary equipment for basic civilized construction. Using this equipment can create the following advantages for you to fully purify the mud, which is conducive to controlling the performance indicators of the mud, reducing sticking accidents, and improving the quality of hole making. The reuse of mud is conducive to saving slurry materials and reducing construction costs.

July 25, 2021July 25, 2021

Construction Mud Treatment-mud dehydration and drying equipment

Improper treatment of construction mud will pollute the environment, cause a large amount of soil erosion, block up rivers, affect water quality, and destroy municipal facilities. Early Construction Mud Treatment methods included landfilling, natural drying, etc. These more primitive methods have lower costs, but they cannot meet the increasing Construction Mud Treatment needs.

Therefore, the mud dehydration and drying treatment introduced in recent years has the following contents:

(1) Vacuum suction filtration method: the effect is poor, because the mud settles in the lower layer. When the vacuum is applied, the mud layer becomes denser and the water is difficult to suck out.

(2) Filter press method: The effect is good, but it is difficult to use on the construction site.

(3) The centrifugal dehydration and drying method is better than the above two methods. The centrifugal closed automatic and continuous operation does not require flocculation equipment. It is suitable for on-site construction environment and can fundamentally replace the current original and backward processing methods and improve processing efficiency. Reduce processing costs, protect the urban environment, and achieve civilized construction on site.

June 20, 2021June 20, 2021

Working Principle of Vacuum Degasser

The Vacuum Degasser separates the gas (CH4, H2S, etc.) in the drilling fluid through compulsory measures, which can stabilize the specific gravity and viscosity of the drilling fluid, stabilize the performance of the drilling fluid, blowout and blowout accidents, and reduce cavitation. In the suction pipe mud tank, it can be used as a high-power agitator under the condition of no air immersion in the mud.

Working Principle of Vacuum Degasser：

1. The suction of the vacuum pump is used to make the mud enter the vacuum tank, and the gas is pumped out of the vacuum tank by using it. The vacuum pump plays two different roles here.

2. The water ring vacuum pump is always in an isothermal state during the working process, suitable for the suction of flammable and explosive gas, and has reliable safety performance.

3. The mud is shot to the four walls at a high speed through the window of the rotor, the bubbles in the mud are broken completely, and the degassing effect is good.

4. The main motor is biased and the center of gravity of the whole machine is lowered.

5. The belt drive is adopted to avoid the complexity of the deceleration mechanism.

6. The application of the steam-water separator does not cause water and air to be discharged at the same time, so that the exhaust pipe is always unblocked. In addition, it can also circulate water to the vacuum pump, saving water.

7. The suction pipe is inserted into the mud tank and can be used as a high-power agitator when the mud is not immersed in air.

Structure and Composition of Vacuum Degasser:

The composition of Vacuum Degasser: 1, suction pipe 2, rotor 3, separation wheel 4, top cover 5, method blue blocking plate 6, exhaust pipe 7, vacuum pump 8, water supply pipe 9, gas-water separator 10, exhaust Short section.

May 30, 2021May 30, 2021

Drilling waste treatment status and technology

In the process of oil exploration and production, a large amount of waste will be left on the well site. In view of these harmful substances, how to adopt corresponding drilling waste treatment technology to minimize the harm caused by waste drilling fluid to the environment is a very important task for oil and gas field enterprises.

For a long time, most of the domestic oilfield drilling waste treatment is to directly solidify the waste liquid in the waste storage pool after the completion of the drilling and completion work. Due to the high water content in the total waste to be processed, this method consumes a lot of chemicals, has a high cost, and has an unsatisfactory effect, and it cannot completely eliminate the hidden danger of pollution.

With the requirements of local governments for environmental protection, the current domestic onshore oilfields are gradually paying attention to the harmless treatment of waste drilling fluid. Therefore, the treatment technology route with solid-liquid separation technology as the core has begun to be used in drilling waste treatment. This technology has changed from simple and rough direct solidification in the past to a process technology route combining chemical method, solid-liquid separation method and solidification method.

March 28, 2021March 28, 2021

Analysis of the decanter centrifuge manufacturing industry

Analyze the current situation of our country’s existing decanter centrifuge manufacturing industry, the manufacturing technology of our country’s centrifuge manufacturing and foreign centrifuge manufacturing, new technology research and development, especially in the reliability, stability, service life, assembly accuracy, and flexibility of operation. There is still a certain technological gap in humanization and the application of certain new technologies. However, these technological gaps are also gradually narrowing with the improvement of our country’s independent R&D and manufacturing capabilities, product innovation capabilities, and R&D capital investment. At present, this gap is gradually narrowing.

There are many types of decanter centrifuges in the domestic decanter centrifuge manufacturing industry, and each type has different functions for separating materials. For example, drilling fluid centrifuges are used to separate oil and natural gas drilling and drilling fluids produced during drilling. The centrifugal high-speed operation can realize the separation of drilling fluid, and it has the characteristics of high speed, long life, and obvious separation effect.

Decanter centrifuges are usually used to remove liquid from solid phase materials. It is suitable for the separation of materials that are easy to separate, large particles, large solid-liquid density difference, low viscosity, high concentration, large processing capacity, and higher dryness than clarity requirements. It is used in petrochemical, agriculture, food, environmental protection, and biology. In the fields of medicine and hygiene, the sedimentation speed of different materials under the action of the centrifugal force field will have different centrifugal force differences, so as to realize the solid phase separation, liquid-liquid separation of materials.

January 31, 2021January 31, 2021

Features of KOSUN Decanter Centrifuge and Mud Agitator

Advantages of KOSUN Decanter Centrifuge:

1. Strong craftsmanship, the device can be adjusted automatically at any time according to the material condition during the operation process to achieve the processing effect.

2. The noise is small, and the structure design adopts the double-layer plus sound insulation layer design. The low noise during operation has little impact on the working site environment.

3. The degree of automation is high. During the operation of the decanter centrifuge, no matter it is feeding, separating or unloading, every link is continuously and automatically carried out under high-speed operation, so the user is very convenient and simple in operation .

4. The processing capacity is very large, because the structure has been improved, it can treat more materials.

5. The decanter centrifuge will not have too much impact on the working environment on site, because the equipment is carried out under completely enclosed conditions during the entire operation process, so there is no need to worry about pollution at the operation site. Completed clean production.

6. The working function of the equipment is very stable, so it can maintain high working efficiency.

7. The safety is good, and the protection device is set, so the decanter centrifuge has higher safety functions.

Advantages of KOSUN Mud Agitator:

The mud agitator has the advantages of compact structure, small floor space, large transmission torque, stable operation and reliable operation.

The arc cylindrical worm reducer is adopted, the shaft section is a circular cylindrical worm, and the tooth profile of the worm wheel is a circle conjugated to the worm. Therefore, the convex and concave meshing performance is reliable and the structure is compact;

2. Combination of reducer and explosion-proof motor, it is easy to maintain and suitable for use under harsh working conditions in the field;

3. The mud agitator is strong, has a wide range, and reduces the starting resistance torque;

4. The motor is placed horizontally for easy installation, adjustment and replacement;

5. Various gearbox and blade combinations can meet most requirements;

6. The mud agitator has high efficiency in deep and large containers;

7. It can be designed to produce suitable shear force according to needs;

8. Expose more fluids to contact with the atmosphere, and the mud agitator helps cool the drilling fluid.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

Drilling Mud Decanter Centrifuge,Oilfield decanter centrifuge,industrial decanter centrifuge for sale

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