Decanter Centrifuge Manufacturer Archives - Drilling Mud Decanter Centrifuge,Oilfield decanter centrifuge,industrial decanter centrifuge for sale

May 23, 2023May 23, 2023

What are the main types of drilling mud centrifuges?

The main types of drilling mud centrifuges are as follows:

1, Decanter Centrifuge:

Decanter centrifuges, also known as horizontal centrifuges or scroll centrifuges, are the most commonly used type in drilling operations. They utilize a horizontal rotating bowl and a helical screw conveyor inside the bowl. The drilling mud is fed into the bowl, where centrifugal force separates the solids from the liquid. The screw conveyor then moves the solids toward the discharge ports, while the clarified liquid overflows and is collected separately.

2, Vertical Cuttings Dryer:

Vertical cuttings dryers are specialized centrifuges designed specifically for the treatment of drilling cuttings. They are typically used in combination with shale shakers and are primarily focused on drying and recovering drilling fluids from the cuttings. The cuttings are fed into a vertical rotating drum, and the centrifugal force generated within the drum separates the liquid from the solids. The liquid is discharged, while the dried cuttings are expelled from the dryer.

3, High-Speed Centrifuge:

High-speed centrifuges are capable of achieving higher rotational speeds, resulting in greater centrifugal force. These centrifuges are particularly effective in separating finer solids and achieving a higher degree of solids control. They are often used in applications where drilling mud requires fine filtration and clarification.

4, Low-Speed Centrifuge:

Low-speed centrifuges operate at lower rotational speeds compared to high-speed centrifuges. They are primarily used for dewatering and thickening drilling mud, where the focus is on separating larger particles and achieving higher solids content in the discharged solids.

5, Basket Centrifuge:

Basket centrifuges, also known as vertical or conical centrifuges, consist of a vertical rotating basket with perforated walls. The drilling mud is fed into the basket, and the centrifugal force separates the solids from the liquid. The solids accumulate on the inner surface of the basket, while the clarified liquid overflows and is collected separately.

6, Pusher Centrifuge:

Pusher centrifuges are continuous-feed centrifuges that operate with a pusher mechanism. They are typically used for large-scale solids control and are known for their high capacity and continuous operation. The drilling mud is continuously fed into the centrifuge, and the pusher mechanism moves the solids through the machine, separating them from the liquid.

Each type of drilling mud centrifuge has its own advantages and is suitable for specific applications and operational requirements. The selection of the centrifuge type depends on factors such as the nature of the solids, desired separation efficiency, processing capacity, and the overall solids control objectives of the drilling operation.

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What should users consider before they buy a drilling mud centrifuge?

Drilling mud centrifuges are critical pieces of equipment used in the drilling industry to separate solids and liquids from drilling mud. They play a vital role in the drilling process, ensuring that the drilling mud is maintained at a consistent quality to maximize drilling efficiency and minimize downtime. If you are considering purchasing a drilling mud centrifuge, there are several factors you should consider to ensure that you get the best value for your investment.

1, Capacity

The first thing to consider when purchasing a drilling mud centrifuge is its capacity. This refers to the amount of drilling mud that the centrifuge can process per unit of time. The capacity of a centrifuge is typically measured in gallons per minute (GPM). You should choose a centrifuge with a capacity that matches the demands of your drilling operation. If you have a large drilling operation, you will need a centrifuge with a high capacity to ensure that it can keep up with the demand.

2, Size

The size of the centrifuge is another important factor to consider. Centrifuges come in various sizes, and you should choose one that can fit into the available space in your drilling operation. It is important to ensure that the centrifuge can be easily transported and installed at the drilling site.

3, Speed

The speed of the centrifuge is also a crucial factor to consider. The speed of the centrifuge will determine how efficiently it can separate solids from liquids in the drilling mud. A high-speed centrifuge can separate solids more quickly, but it may also cause more wear and tear on the machine. A low-speed centrifuge may be more durable, but it may not be as efficient at separating solids from liquids.

4, Maintenance and repair

Maintenance and repair are essential considerations when purchasing a drilling mud centrifuge. You should choose a centrifuge that is easy to maintain and repair. This will ensure that the centrifuge remains in good working condition and can be repaired quickly if it breaks down. Look for centrifuges with easy-to-replace parts and a reliable support network.

5, Quality and durability

The quality and durability of the centrifuge are also important considerations. You should choose a centrifuge made from high-quality materials that can withstand the harsh conditions of the drilling operation. Look for centrifuges that are well-built, with sturdy construction and high-quality components.

6, Cost

The cost of the centrifuge is also an important consideration. You should choose a centrifuge that fits within your budget, but you should also ensure that you are getting good value for your investment. Look for centrifuges that offer a good balance between price and performance.

7, Brand reputation

The brand reputation of the manufacturer is also an important consideration. Choose a manufacturer with a good reputation for quality and reliability. This will ensure that you are purchasing a centrifuge that has been well-designed and well-manufactured.

In conclusion, purchasing a drilling mud centrifuge is a significant investment that requires careful consideration. By taking into account the factors outlined above, you can ensure that you choose a centrifuge that meets the demands of your drilling operation, is easy to maintain and repair, and offers good value for your investment.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

June 27, 2022June 27, 2022

Centrifugal separation is the most popular measure to disposal oil-based mud

The traditional Oil-based Mud Treatment Technology is recycling and incineration.,simple processing and low cost. But this measures is higher demands on stratigraphy and the incineration can cause serious pollution to the environment, Not conducive to the construction of environmental conservation-minded society. At present, to meet emissions requirements, The mainly measures is through physical or chemical method to separate oil from the oil-based mud.

Incineration is that putting the cuttings waste of oil-based mud into a pyrolysis incineration device to achieve decomposed at high temperature and deep oxidation. In the process of incineration, consumed the oil in the cuttings and reduced the oil content greatly. But This method can produce a lot of smoke during burns, and it is also expensive to process.

Heat treatment method is that puting oil-based mud into the distillation column and rotaring evaporator to achieve full heating, then cooling collection until most of liquid oil and water evaporative. and discharge directly after the drill cuttings meet emission standards of oil content. But this method of processing costs is very higher. It is estimated that disposal drilling cuttings of one well need the total cost about $330,000.

Centrifugal separation is that using the principle of centrifugal to separate oil from oil-based mud. That is the specialized centrifugal separation equipment. It is vertical cuttings dryer. After centrifugal treatment, Water-based mud and composite mud: Water content 8-10%, oil-based mud: water content≤6%, OOC≤3%. and this equipment is the environmental and low cost treatment method. so it is the most popular measure to disposal oil-based mud.

June 23, 2022June 23, 2022

Brief introduction about the technology of Decanter Centrifuge

KOSUN is professional manufacturer of Decanter Centrifuge, and the following is a brief introduction about the technology of Decanter Centrifuge.

Compared with other separation machines, centrifuges can not only obtain solid phase with low moisture content and liquid phase with high purity, but also have the advantages of small volume, good sealing, continuous operation and automatic remote excavation. Therefore, centrifuges are widely used in chemical industry, petrochemical industry, petroleum refining, light T, medicine, food, textile, metallurgy, coal, beneficiation, shipbuilding, environmental protection, military industry and other departments, Such as coal powder recovery in wet coal mining; Purification and reuse of drilling mud for oil exploitation; Enrichment of uranium isotopes; Sludge thickening and dewatering of sewage treatment; Refining of petrochemical products; Antibacterial cable, extraction of pesticides; Manufacturing of milk, yeast, beer, fruit juice, granulated sugar, orange oil, animal Cypress oil, rice bran oil, starch and other foods; Fabric fiber dehydration; Centrifuges are required for the purification of lubricating oil and fuel oil. It can be seen that centrifuge has become widely used separation equipment in all sectors of the national economy.

The application functions of centrifuge mainly include dehydration, clarification, concentration, classification, separation and so on. Different centrifugal models must be selected according to different material characteristics and separation requirements, which lead to the problem of centrifuge selection. In the actual production process, due to the selection of appropriate separation equipment in some projects, the process is simple, the energy consumption is reduced, the product quality is improved, and good economic benefits are obtained; However, some centrifuges are improperly selected, which makes the production process unable to proceed normally, resulting in great economic losses. Therefore, in engineering design and technical transformation, the problem of how to correctly select centrifuges has been recognized and valued by the majority of engineering and technical personnel.

June 23, 2022June 23, 2022

Selection Decanter Centrifuge Model According Process

In the production process, there are different process requirements such as dehydration, clarification, concentration, classification and separation. The essence of dehydration and clarification is to separate the solid and liquid in the suspension from each other. Dehydration is to remove the liquid phase in the solid phase, and clarification is to remove the solid phase in the liquid phase.(Decanter Centrifuge)

Decanter Centrifuge-kosun — Decanter Centrifuge

A large amount of liquid phase, a small amount of solid phase, and the particle size of solid phase is very small (1o μ M) or amorphous mycelium, horizontal screw disc or tubular centrifuge can be selected. If the solid content is less than 1% and the particle size is less than 5rm, the tube type or zigzag type manual slag discharge can be used to separate vanadium. If solid content ≤ 3%, particle size < 5 μ m. Disc piston slag separator can be selected. The separation factor of tubular separator is high (f ≥ 1000, the separable particle size is about 0.5m. The finer particles have higher clarity, but the single processing capacity is small.

KOSUN is a professional manufacturer of Decanter Centrifuge for about 30 years, and we can supply capability of manufacturing decanter with bowl size from 220mm to 760mm.

October 20, 2020

Drilling Mud Decanter Centrifuge Manufacturer – KOSUN

Which is a good Drilling mud Decanter centrifuge manufacturer? The first choice is KOSUN. KSOUN is an environmental protection company integrating research, development, production and sales. KOSUN produces three kinds of Drilling mud Decanter centrifuge, including DC series horizontal screw sedimentation centrifuge, hydraulic centrifuge and three-phase centrifuge. Drilling Mud Decanter Centrifuge is a machine that uses centrifugal force to separate liquid and solid particles or liquid and liquid mixtures. Because of the high speed rotation of the drum, the liquid and solid phase of drilling fluid have great centrifugal force. The centrifugal force difference between the liquid and solid phases is the centrifugal settling force acting on the particles, which causes the solid-liquid separation.

KOSUN Drilling Mud Decanter Centrifuge is mainly used to balance the viscosity and specific gravity of drilling fluid and recover the heavy gold and stone powder in the drilling fluid. It mainly separates 2-5 m and 5-7 m solid particles in drilling fluid, which is one of the important equipment in oil drilling, coal bed methane drilling and environmental protection waste mud treatment field.

Features of KOSUN Drilling Mud Decanter Centrifuge:

The solid-phase impurities in the liquid were separated by the Drilling Mud Decanter Centrifuge to achieve the clarification effect. Used for separating various difficult to separate suspensions. It is especially suitable for solid-liquid separation with small concentration and high viscosity, fine solid particles and small weight of solid and liquid. KOSUN Drilling Mud Decanter Centrifuge can meet with different requirements of mud treatment under various drilling conditions, that can do sedimentation and separation for particles more than 2 μm. After treatment, the mud can achieve ideal viscosity and proportion, resulting in better recycling, high efficiency, saving and environment protection.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

November 27, 2017

Saving and environment protection decanter centrifuge

KOSUN DC Series Saving and environment protection Decanter Centrifuge is used to separate suspended solids ≥2μm in diameter and treat the drilling mud and fluids. It is especially effective when used in oilfield service industry, industrial service industry and especially in environmentally sensitive areas. This type of centrifuge is high in recovery rate, effective in solids control and remarkable in the reduction of cost spent on drilling mud resupplying and management. It is a very sophisticated dynamic balancing machine, able to operate stably with the whirling speed ranging from 0 to 3900 and generate centrifugal force of 3000G.

Features and Benefits of KOSUN Decanter Centrifuge:

Innovative design includes longer bowl, allowing drilling fluids to thread through more slowly, thus resulting in drier solids and finer separation point;
Big bowl offers big volume. It also generates high-G force;
Stainless steel bowl, scroll, compartment are available and covered with corrosion-proof coating so as to have longer lifespan;
Tungsten carbide scroll points with wide spacing flights at tapered end create a finer layer of conveyed solids for consistent, uniform separation and maximum solids control efficiency.
German FAG or Swedish SKF brand bearings are available;
Electrical Components complies with SIEMENS/Schneider ATEX or IEC Ex.
Screw pump and submersible slurry pump are provided to meet liquid feeding requirements of centrifuge of various customers

KOSUN Decanter Centrifuge can meet with different requirements of mud treatment under various drilling conditions, that can do sedimentation and separation for particles more than 2 μm. After treatment, the mud can achieve ideal viscosity and proportion, resulting in better recycling, high efficiency, saving and environment protection.

Decanter Centrifuge Manufacturer: KOSUN is a manufacturer for drilling waste management equipments, solids control equipments and oil sludge treatment system in China. Kosun manufacture the top technology of decanter centrifuge, Hi G dryer shaker, and vertical cuttings dryer.(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

August 10, 2017July 24, 2020

Decanter Centrifuge Manufacturers and Suppliers

Kosun solids control provides a detailed list of decanter centrifuge manufacturers and suppliers. Find decanter centrifuge companies that can design, engineer, and manufacture decanter centrifuges to your specifications. Peruse our website to review and discover top decanter centrifuge manufacturers with roll over ads and complete product descriptions. Whether you are looking for manufacturers of decanter centrifuge designs, industrial decanter centrifuges, or motor decanter centrifuges of every type, Kosun Premier source for you.

Decanter Centrifuge Manufacturers

Decanter Centrifuge Manufacturers and Suppliers

-Er iezErie, PA800–345–4946

View Company Profile: centrifuge technology comes with superior components that allow for ultimate operation. All of the products dhere to extensive testing to ensure their functionality and durability.

-SwecoFlorence, KY800–807–9326

View Company Profile:With over sixty years of experience, Sweco has established itself as leader in the manufacture of quality centrifuges, laboratory centrifuges, centrifugal separators, and more. When you work with Sweco expect quality products, innovative solutions, and experience. Call today!

-osedale Products, Inc.Ann Arbor, MI734–665–8201

View Company Profile:osedale Products specializes in centrifuge equipment, centrifugal separators and centrifugal separation systems. For over 25 years, Rosedale Products has had a reputation for producing high-quality centrifuges and the goal of offering solutions to meet the increasing demands of the industry.

-AKOSFresno, CA800–344–7205

View Company Profile:AKOS is a manufacturer of centrifugal action separators for solids-from-liquids filtration. Cooking oil filtration, sand- and silt-free water through filtration are some of the applications for which our centrifugal action separators are used. We are a division of Claude Laval Corporation.

-KOSUN

View Company Profile: Kosun is a manufacturer for drilling waste management equipments, solids control equipments and oil sludge treatment system in China. Kosun manufacture the top technology of decanter centrifuge, Hi G dryer shaker, and vertical cuttings dryer.

Kosun- Solid Control Company

August 8, 2017

Top 5 Decanter Centrifuge Manufacturers

Kosun solids control provides a detailed list of decanter centrifuge manufacturers. Find decanter centrifuge companies that can design, engineer, and manufacture decanter centrifuges to your specifications. Peruse our website to review and discover top decanter centrifuge manufacturers with roll over ads and complete product descriptions. Whether you are looking for manufacturers of decanter centrifuge designs, industrial decanter centrifuges, or motor decanter centrifuges of every type, Kosun Premier source for you.

Decanter Centrifuge Manufacturers

-KOSUN

-SwecoFlorence, KY800-807-9326

-Er iezErie, PA800-345-4946

-osedale Products, Inc.Ann Arbor, MI734-665-8201

-AKOSFresno, CA800-344-7205

Kosun- Solid Control System Company
Tel.: +86 29 87304914/86-13891934239
Email:lily.wang@adkosun.com
Contact person: Lily Wang
Company Video:https://www.youtube.com/watch?v=X7mtwj1ktGg
Online consulting:
http://www.kosun.com
http://www.kosuneco.com
http://kosuncentrifuge.com

August 8, 2017July 24, 2020

Kosun Decanter Centrifuge Working Principle

To fully understand Kosun Decanter Centrifuge Working Principle, we first define what is decanter centrifuge. A decanter centrifuge is a device that can create a very fast rotation. A decanter centrifuge is basically used to dilute the fluid that is extracted from the gas or oil mine.

Decanter Centrifuge Working Principle

There are several types of decanter centrifuges currently utilized in the industry, the most common of which are vertical decanter centrifuge, horizontal decanter centrifuge and conveyor decanter centrifuge. The principle behind a decanter centrifuge is based on the theory of gravitational separation. For example, if you fill a glass with a mixture of mud and water, over time the weight of the mud will cause it to settle down at the base of the glass. With the mud congealed at the bottom, the water will be forced upwards, creating a clear separation between the two.

A decanter centrifuge employs the same principles of gravitational force. However, unlike the glass mixture, the process is expedited through the use of continuous rotation. In fact, rotation provides anywhere from 1000 to 4000 times the normal gravitational force, reducing the time required for separation from hours to seconds.

The concept of rotational separation is similar to rides found at amusement parks and county fairgrounds. In these rides, placing yourself at an angle allows you to overcome the gravitational forces induced by rotation. Similarly, a decanter centrifuge is essentially a bowl tube that rotates at an extremely high speed. The bowl tube is equipped with an internal conveyor which moves in the same direction but at a different velocity.

Step 1: The slurry is inserted into the centrifuge through a connecting pipe and onto a conveyor.

Step 2: Utilizing an internal feed compartment, the conveyor ushers the slurry through a nozzle into the bowl area.

Step 3: The bowl rotates at high speeds to induce gravitational forces.

Step 4: High speed rotation separates the solid material from the liquid in a matter of seconds.

Step 5: The conveyor delivers the solid material upwards where it is discharged through a nozzle.

Step 6: The solid material removed, the purified liquid is released from a separate output.

Kosun manufacture the top technology of decanter centrifuge, Hi G dryer shaker, and vertical cuttings dryer.

Kosun- Solid Control System Company