Economic Configuration Decanter Centrifuge Advantage and Disadvantage

Economic Configuration Decanter Centrifuge

Economic Configuration Decanter Centrifuge is the last phase equipment in solid control system of any industry. It is widely popular industrial equipment. It is used to separate a mixture of solids and fluid of different densities in an efficient manner.

Economic Configuration Decanter Centrifuge
Economic Configuration Decanter Centrifuge

Economic Configuration Decanter Centrifuge has its set of advantages and disadvantages as well. Let us first look at them:
Advantages:
1.    The first and foremost advantage of a decanter centrifuge is that it is highly customizable based on the need of the end user. The dimensions of components and the angle at which they will be fitted, all could be customized.
2.    Decanter centrifuge is aesthetically superior and is designed in a way to have little or no odor problems.
3.    This equipment is easy to install and operate, and does not require huge area to be installed like other competitive technical equipments.
4.    Though sleeker in size, the equipment performs at an optimum capacity than it appears to have. That ensures lesser units need to be deployed and enhances the economy of operations.
5.    The equipment is not only easy to operate but also a lot easier to optimize to meet the desired result.
6.    Horizontal decanter centrifuge greatly reduces the labor costs as it does not demand much maintenance and largely automated so reduces the number of manual operators.
7.    In comparison to traditional methods and even other competitive technique, decanter centrifuge performance is very good.
Disadvantages:
1.    A decanter centrifuge is not as effective in filtering biological solids at micro level, such as cells and viruses.
2.    The equipment generates high vibration and very noisy when in operation
3.    It consumes high energy as it used very high g-force.
4.    The overall capital cost for decanter centrifuge is on a higher side. The individual price for the equipment, plus preparing the site with hard surfacing and abrasion prevention, to reduce the wear cost for the equipment.

Decanter Centrifuges Suppliers – Kosun Manufacturer

Decanter Centrifuges

Decanter centrifuges can perform well for a longer period if timely operation and maintenance of the device is carried out. The decanter centrifuge is a vital machine utilized in major industries like the oil, food, waste-water treatment and chemical industry. Hence the engineer has to have a good knowledge about the handling and maintenance of the machine.

decanter centrifuges,decanter centrifuges suppliers
decanter centrifuges,decanter centrifuges suppliers

Decanter centrifuges operation are as follows:
•    Prior to starting the machine the safety protective guards should be installed. When the machine is running, don’t open the guards.
•    Don’t touch the rotating parts or moving parts when the decanter centrifuge is in operation.
•    Stopping the machine during its operation is also forbidden.
•    Only in case of any unusual noise or vibration, the decanter centrifuges should be stopped and troubleshoot.
•    The rotating speed of the decanter centrifuge is mentioned in the instructions. Running the same more than the given active speed is forbidden.
•    The device should be plugged or unplugged only when the power is cut-off.

The maintenance of the decanter centrifuges are as follows:
•    For maintaining the decanter centrifuge for a long time the machine should not be stopped or adjusted when the power is on and the bowl is still rotating. It should be done only on stopping of it completely.
•    To open the cover of the collecting box, it should be opened suitably so that the cover should not close suddenly which can injure the operator.
•    The decanter centrifuges operators are required to read user manual and other related data, should have working knowledge and the requirement of operations of the machine. The operator should adhere strictly to the handling instruction of the machine.
•    Maintenance as the schedules can decreases the downtime thereby increases the production capacity.

Decanter Centrifuge Suppliers

Decanter Centrifuge Suppliers – Kosun manufacture with more than 20 years experience with API, IADC, ISO and CE certificated in solid control system.

Decanter Centrifuges are produced and supplided by decanter centrifuge manufacturers .

Decanter Centrifuge Suppliers – as the leading enterprise of solid drilling waste management and drilling waste management industry in China, Kosun is highly appraised by local customers with high quality products and excellent service. Kosun will continue to provide customers with better goods and services.

Horizontal Decanter Centrifuge of Kosun Equipment Work Principle

Horizontal Decanter Centrifuge

Horizontal Decanter Centrifuge is a machine widely used in major industries to separate solid particles in a liquid. It rotates a very high speed creating the centrifugal force which causes the particles with higher density to move downwards and accumulate at the base. The movement speed is much higher than it would be under a normal gravitational force.

Horizontal Decanter Centrifuge machine has a base, a rotating tube that is vertical to the base and two vials that at fixed by the centrifuge arms to the rotating tube. The centrifuge arms are fixed on the top of the tube that rotates and hence can move upright at 90. On spinning of the tube, the materials are pulled by the centrifugal force into the vials towards the center.

Horizontal Decanter Centrifuge
Horizontal Decanter Centrifuge

The inertia of higher density components is also higher so they respond less to the centrifugal force. This lets them outward and the lesser density component are pulled inwards. This process leads to the separation of mixture of different components.

Carl de Laval, a Swedish Engineer had invented the centrifuge in 1883. He used it to isolate the cream from milk.  In 1920, Theodor Svedberg, also a Swedish Engineer further worked on Carl de Laval’s experiment and improved upon it. He created the ultracentrifuge that is used to separate the tiny particles of same weight. The vials are not very big in diameter in a ultracentrifuge.

In different industries the centrifuges used are rotated on different ranges between 1000 and 15000 rpm. In some other scientific applications the rotation is on a very high rate that can create a force of more than 25000 times as that of gravity.

The University of Colarado also invented a super-centrifuge. This is used to test effects of explosions on building.

The centrifuge invented by Laval is used for separating the impurities like water from oil, waste-water treatment to purify the water.

Decanter centrifuge manufacturers of Kosun is the leader in solid control . Welcome to contact us!

Economic Configuration Decanter Centrifuge of Kosun Solid Control System

Economic Configuration Decanter Centrifuge

Economic Configuration Decanter Centrifuge is a device that utilizes a very high rotational speed through which components of different densities are separated. It is very important device for industries that require separating mixtures of solid, liquid and gas into a single mixture.

Economic Configuration Decanter Centrifuge are used to continuously separate solids and liquids where the density of the solid is very high. The decanter centrifuge’s continuous rotation helps to separate the components into slurry and drilling waste water treatment, edible oil, etc.

Economic Configuration Decanter Centrifuge
Economic Configuration Decanter Centrifuge

The standard of working of a decanter centrifuge is based on gravitational force. The component with higher density settles at the base and the lighter density component suspends above.

Economic Configuration Decanter Centrifuge is used in different industries like the oil, food processing and chemical. It is an important device in all the industries. The decanter centrifuge are used to separate mixtures of liquid, solid-liquid, dewatering and in extracting of various components.

The different types of decanter centrifuge are vertical decanter centrifuge, horizontal decanter centrifuge, conveyor centrifuge. The principle on which the decanter centrifuge is based is the gravitational separation. Example: When a glass is filled with muddy water after sometime the mud will settle down at the base due to the gravity. One can see a clear separation between the mud and water.

In the principle of a decanter centrifuge the mixture is put in the centrifuge through a pipe and on a conveyor. The conveyor sends the muddy mixture into a bowl tube. This bowl tube then rotates at a very high speed to form gravitational force. The high rotation speed then isolates the solid from the liquid within few seconds. The solid material then moves upwards and is released through the nozzle. When the solid material is taken out, the distilled liquid is also discharged through a separate outlet.

Economic Configuration Decanter Centrifuge by Kosun

Economic Configuration Decanter Centrifuge

Economic configuration decanter centrifuge can perform well for a longer period if timely operation and maintenance of the device is carried out.

Economic configuration decanter centrifuge is a vital machine utilized in major industries like the oil, food, waste-water treatment and chemical industry. Hence the engineer has to have a good knowledge about the handling and maintenance of the machine.

Economic Configuration Decanter Centrifuge
Economic Configuration Decanter Centrifuge

The operation of the Economic Configuration decanter centrifuge is as follows:
•    Prior to starting the machine the safety protective guards should be installed. When the machine is running, don’t open the guards.
•    Don’t touch the rotating parts or moving parts when the decanter centrifuge is in operation.
•    Stopping the machine during its operation is also forbidden.
•    Only in case of any unusual noise or vibration, the decanter centrifuge should be stopped and troubleshoot.
•    The rotating speed of the decanter centrifuge is mentioned in the instructions. Running the same more than the given active speed is forbidden.
•    The device should be plugged or unplugged only when the power is cut-off.

The maintenance of the decanter centrifuge is as follows:
•    For maintaining the decanter centrifuge for a long time the machine should not be stopped or adjusted when the power is on and the bowl is still rotating. It should be done only on stopping of it completely.

•    To open the cover of the collecting box, it should be opened suitably so that the cover should not close suddenly which can injure the operator.
•    The decanter centrifuge operators are required to read user manual and other related data, should have working knowledge and the requirement of operations of the machine. The operator should adhere strictly to the handling instruction of the machine.
•    Maintenance as the schedules can decreases the downtime thereby increases the production capacity.

What are the Principles of Decanter Centrifuge of Kosun

Decanter Centrifuge

Decanter centrifuge separates the solid material mixed with some liquids that contaminates the water and converts the mud into sludge. It is an important component utilized in petrochemical, food processing and oil industries. These industries will not be able to function in the absence of Centrifuge. The centrifugal force is created by the decanter centrifuge and creates the centrifugal force by rotation.

Operational & Functional Principles of decanter centrifuge:
•    The principle of decanter centrifuge is based on the theory of gravitational separation. A component with high density settles at the bottom and the component with lesser density suspends upwards.

decanter centrifuge
decanter centrifuge

 

The decanter centrifuges increases the rate at which the component settles increases due to the use of continuous rotation. This force is from 1000 to 4000 times than the normal gravitational force. This method of separation gives fast results.
Example: When a glass is filled with mud and water, after few minutes the mud will settle at the base of the glass due to its weight. Since the mud is settled at the base become solid, the water comes upward that creates a separation between the mud and water mixture.

This method of separation by rotation can be compared to that of rides of amusement parks. In the same way the decanter centrifuges basically a bowl tube rotates at a very high speed. The bowl tube has an internal conveyor that moves at different velocity but in the same direction.

The decanter centrifuge is ideal equipment for treating waste water. There are various industries where these types of machines are vital.

The 2-phase separation method is used for Waste water treatment, sludge de-watering, and also food processing.

The 3-phase separation process separates two liquids like water and oil, which have different densities and cannot be mixed together, are separated. This 3-phase separation produces edible oil, bio-diesel and oil sludge.

Decanter Centrifuges – Advantage and Disadvantage

Decanter Centrifuge Manufacutures

Decanter Centrifuges  are   machines that are used in separating various densities in a liquid. The separating process is done very efficiently by a decanter centrifuge. There are many advantages and a few disadvantages as well of this equipment.

decanter centrifuges
decanter centrifuges

Advantages:
•    The appearance of Decanter centrifuges is clean and is almost odourless.
•    The decanter centrifuges device can be installed easily and is start up and    shutting process is very fast.
•    It needs minimum area for its operation.
•    The variety in size of the cylindrical bowl and the cone angle allows choosing various applications.
•    With different design curves the system is pre-programmed that calculates the type of sludge.  Due to its flexibility the machine has different functions like the operating for dewatering and thickening.
•     Compared to other smaller machines, the decanter centrifuge operates on a high throughput capacity that minimizes the requirement of units.
•    Its variety and reliability feedback option makes the decanter centrifuge easy to operate and effective.
•    The cost on labour has reduced as it does not require continuous attention for maintaining and operating.
•    The performance level of decanter centrifuge is much higher if compared to other competitive process.
•     For various industrial functions and processes decanter centrifuges are the perfect solution.

Disadvantages:
•    Biological solids with minute density cannot be separated by the decanter centrifuge. This is best done by the tubular bowl centrifuge.
•    At times the decanter centrifuge can be very noisy and also causes vibration.
•    Due to the high G-forces it consumes a large amount of energy.
•    The narrow range with changeable conditions limits the performance of the device.
•    Right type of sealing material should be selected that are both chemical and thermal resistant.
•    Compared to other varieties of centrifuges, the decanter centrifuge is cheaper.

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Decanter Centrifuge – Operation and Maintenance| Kosun Solid Control

Decanter Centrifuge

Decanter centrifuge is one of solid control equipment that  uses centrifugal force to aid to the separation of waste matter.

Drilling operations refers to the very process of extracting oil and gas from the earth for various commercial and industrial purposes. The industry is worth trillions of dollars today and is thus a very important part of any country’s development. In the past few decades, the demand for the products like gas and oil went up significantly. This led to a corresponding increase in the drilling activities all across the globe.

Like any other industrial activity, drilling too is bound to have some sort of waste produced as byproduct. This is termed as drilling waste and the term gained much popularity with the rising issues it caused to the environment. This in turn led to another class of waste management being introduced, known as drilling waste management. It involves several processes from maintenance, management and containment to subsequent handling and disposal of drilling waste promising better sustainability and conservation of environment.

decanter centrifuge
decanter centrifuge

In the various processes involves with drilling waste management , one important step is called waste maintenance. This was earlier done with conventional processes like settling and involves separation of the unwanted matter from the desired part and further storage and transportation. However, with advancements in technology and machinery, today the whole process id mechanized. The most popular equipment dedicated for the process is named decanter centrifuge .

As the name suggests, the machine uses centrifugal force to aid to the separation of waste matter. The machinery has a complicated design but with a very basic and simple concept. The mixed substance obtained directly from extraction is allowed to flow to a disc shaped structure. The disc is then rotated. This rotation calls the centrifugal and gravitational forces into action which facilitates the separation of drilling waste from the fuel. The fuel passes through the hole at the centre of the disk and the waste remaining in the structure is passed on for containment.

The equipment consists of moving parts and hence should be cleaned and kept smooth as possible to avoid reduction in efficiency. Also make sure to cut off the power to the machinery if it is to be dismantled for some purposes.

Decanter Centrifuge – Operation and Maintenance

Decanter Centrifuge

Decanter centrifuge is driven by two motors. The main motor drives the drum and the housing of the differential through the belt, and the auxiliary motor drives the auger after the differential speed. This will cause the drum and the auger to rotate in the same direction with a certain differential.

Drilling operations refers to the very process of extracting oil and gas from the earth for various commercial and industrial purposes. The industry is worth trillions of dollars today and is thus a very important part of any country’s development. In the past few decades, the demand for the products like gas and oil went up significantly. This led to a corresponding increase in the drilling activities all across the globe.

Like any other industrial activity, drilling too is bound to have some sort of waste produced as byproduct. This is termed as drilling waste and the term gained much popularity with the rising issues it caused to the environment. This in turn led to another class of waste management being introduced, known as drilling waste management . It involves several processes from maintenance, management and containment to subsequent handling and disposal of drilling waste promising better sustainability and conservation of environment.

decanter centrifuge
decanter centrifuge

In the various processes involves with drilling waste management, one important step is called waste maintenance. This was earlier done with conventional processes like settling and involves separation of the unwanted matter from the desired part and further storage and transportation. However, with advancements in technology and machinery, today the whole process id mechanized. The most popular equipment dedicated for the process is named decanter centrifuge.

As the name suggests, the machine uses centrifugal force to aid to the separation of waste matter. The machinery has a complicated design but with a very basic and simple concept. The mixed substance obtained directly from extraction is allowed to flow to a disc shaped structure. The disc is then rotated. This rotation calls the centrifugal and gravitational forces into action which facilitates the separation of drilling waste from the fuel. The fuel passes through the hole at the centre of the disk and the waste remaining in the structure is passed on for containment.

The equipment consists of moving parts and hence should be cleaned and kept smooth as possible to avoid reduction in efficiency. Also make sure to cut off the power to the machinery if it is to be dismantled for some purposes.

How does Decanter Centrifuge Work | Kosun Solids Control System

Decanter Centrifuge

Decanter centrifuge of drilling waste is the waste matter generated as a result of the very process of extraction of oil and gas from the earth, popularly known as drilling. This is an extensive and trillion dollar industry with a corresponding and gigantic waste production issue on a global scale. That is why; a new waste management system called drilling waste management was introduced.

decanter centrifuge
decanter centrifuge

It consists of a series of processes from collection, management and containment of waste to subsequent treatment and disposal. Over the years, many techniques and methods were introduced for an efficient management of drilling waste. Also quite recently we saw more advancement and mechanization being brought into the whole process. As a result of this, now we have instruments like decanter centrifuge to aid to the separation and handling of drilling waste. So let’s understand more about them and their mode of operation.

As the name suggest, the equipment uses decanter centrifuge forces to aid to the separation of desired and waste matters taking advantage of their differences in densities and other properties. The mixed substance obtained from extraction is made to enter a disc or cone shaped structure that is rotated at a suitable speed. Because of the difference in natures of the unwanted and desired quantities, they are separated by combined effect of centrifugal and gravitational forces. The fuel which is separated drops through the hole at the centre of the structure and the waste remaining in it is properly contained. For better gathering or collection of these waste matters, the walls of the discs are generally made with interspaces or slot like cavities.

The drilling waste progresses towards the walls of the disc and moves into a containment tank through the interspaces provided. As the machine consists of several moving parts, all components are to be kept smooth and clean to ensure optimum efficiency.