Decanter Centrifuge Design Definition Meaning

Decanter Centrifuge Design

Decanter centrifuge design is  very popular by customer at home and abroad.

A machine which operates on the basis of centrifugal force to separate out different components is called a centrifuge. Centrifugal force is the force experienced by a body when it is rotated at high speed. They are normally used to separate out components of different densities such as water and solids. A decanter centrifuge is a special type of centrifuge that separates out solid components from liquids such as drilling waste.

Decanter centrifuge plays an important part in the process of wastewater treatment, chemical industries and food processors. The performance of a decanter centrifuge depends on several different factors.

decanter centrifuge
decanter centrifuge

Most of the drilling and treatment plants deal with a mixture of components. It is imperative to have them separated out for further treatment. Mainly three types of decanter centrifuges are employed in the industries: horizontal, vertical and conveyor. A decanter centrifuge is essentially a bowl that is rotated at high speeds to separate out solids from liquid base. In case of drilling industry the input is drilling waste.

Centrifuges are quite easy to install and require less maintenance. Even though skilled operators are required to operate them, decanter centrifuges helps in saving a lot of money and increases the overall efficiency of an industry. Centrifuges offer more flexibility and better feedback mechanism. This allows the operators to allow the machine to work at different settings to separate out different components. The space required for setting up the machine is very small and easy to start up or shut down, allowing more than one unit to work at a time.

Decanter centrifuges are also not without its limitations. The machines cause a lot of noise and vibration. It cannot separate biological components and has high energy consumption. The initial cost for setting up the machine is quite high. The rotating parts are also liable to wear and tear over time.

Operation and Maintenance of Decanter Centrifuges

Decanter Centrifuge

Introduction: A decanter centrifuge is very important machine for any oil or gas drillers. It enables them to perform drilling activities in a certain site. So, the operation and maintenance of a decanter centrifuge is a major issue for any drilling companies. In order to get the most of the benefit from a decanter centrifuge,   it should be maintained and operated well. Here is a brief discussion about how decanter centrifuges should be operated and maintained.

decanter centrifuge
decanter centrifuge

The operating and maintaining process of a decanter centrifuge: The first thing that should be done to maintain a decanter centrifuge is to replace any hydraulic suction filter and replace hydraulic returns filter. It is a very important step for the oil and gas drillers. As when the oil or gas drilling goes on both the hydraulic suction filter and the hydraulic returns filter undergo an extensive pressure.  So, there is a huge possibility of both of them to be worn out. So in that sense, both of the filters must be checked regularly and be replaced when it is necessary. Another important thing that is required to do in order to maintain a decanter centrifuge is greasing the machine.

It is very important. As decanter centrifuge is basically used in a heavy working areas, the machine can easily be stuck or jammed off. In order to avoid that, greasing is very important. Oil lubricated gear box greasing and recirculating oil greasing are two very effective methods for greasing. A very significant task for managing decanter centrifuges are adjusting speed sensor to it. It is very important just because adjusting a speed sensor enables drillers to control the differential speed. Beside these above mentioned activities replacing hydraulic motor sensor, bowl belt replacement, scroll belt replacement and regulating the weir plate are some of the steps that should be taken to maintain a decanter centrifuge.